EWAC Alloys Limited

About ERF

EWAC Reclamation Facility (ERF) specializes in critical turnkey reclamation jobs involving weld surfacing, machining, pre & post weld heat treatment with the latest technologies and up-to-date surfacing materials.

Our Approach
Capabilities
Services offered

Analysis of wear factors/ Failure Analysis.
Simulation of welding process and metallography of weld deposits and interface.
Formulation of welding procedure including pre, post-weld heat treatment.
Formulation of QAP covering all stages of the reclamation process.
Analyzing the need for fixturing and developing the same.
Close in-process monitoring.

More than 6 decades of experience in maintenance and repair welding.
State-of-the-art infrastructure for wear protection & welding jobs.
Skilled manpower.
Experienced R&D support for innovation & improvements in providing customized solutions.

Metal Joining
Wear Protection
Weld Repairs/Reclamation
Thermal Spray
Anti-corrosion coatings

Expertise through experience

10000+

Jobs executed

400+

Customers across major core sector industries spread in the large area provides ample space to undertake a wide range of applications.

Facilities

Multiple Workstations for bulk – welding and steel mill roll cladding
Welding positioner for VRM Table Liners and other critical Jobs (4mtr dia X 20 tons capacity)
Lathes up to (9mtr between centre & 1mtr centre height)
Host of welding equipment –
- Submerged arc welding machines
- Flux-cored arc welding machines
- Pulse MIG / TIG machines
- SMAW – inverter-based power sources
EWAC Zupercoat arc spray set-up for wire dia 1.6mm to 4.74mm for onsite coating of Boiler tubes, Zinc, Aluminium, stainless steel Inconel coatings
Mobile compressors with air dryers both engine driven and electric motor driven
Grit blasting cabinet
Mobile grit blasting equipment
Tank rotators up to 80-ton capacity
Acoustic chamber for thermal spray as well as gouging
Thermal spray –
- Fully automated HP HVOF system with Robot
- Plasma transfer arc